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6 Simple Ways to Make Your Forklifts Safer


Forklifts cause 10 percent of workplace injuries in factories and warehouses, but many accidents (and lawsuits) can be prevented with the right forklift safety accessories. Combining safety equipment with pedestrian and operator safety training, clearly demonstrates your business takes a proactive approach to safety.

How Blue Spotlights and Red Zone Forklift Lights Improve Forklift Safety


More than 95,000 forklift accidents happen each year. Statistically, this means about 1 in 10 forklifts will be involved in some type of incident. Experts estimate 70 percent of forklift accidents can be prevented, and forklift safety lights are a simple way to make your workplace safer for both forklift operators and pedestrians.

Blue spotlights mounted on the front and/or rear of the lift truck alert pedestrians when a forklift is nearby, and how fast it’s approaching. The lights project a bright blue light about 8 feet in front of or behind the forklift, depending on where the light is mounted.

Red zone forklift lights illuminate areas on each side of the forklift pedestrians should avoid. By reminding workers to keep their distance, you can lower the odds of someone getting hit by the rear-end swing when the forklift turns.

Forklift Safety Matters: 7 Questions to Ask Your Service Provider


One of the riskiest mistakes a company can make is choosing a forklift service provider without asking about their safety record. Incidents and subsequent investigations can lead to costly fines, downtime, damage to your reputation and increased insurance costs.

The worst time to find out your forklift service provider has a poor safety record is after an incident. Take a proactive approach to safety by asking a few simple questions about their safety record and service technician training.

If you’re hesitant to ask, don’t be. Responsible operations that follow OSHA’s record-keeping requirements will know their safety stats and be happy to share them with you.

Common Forklift Operator Injuries and How to Prevent Them

Sitting for long periods, twisting into awkward positions and spending all day riding in a machine with no suspension are just a few reasons forklift operators find themselves with musculoskeletal and repetitive use injuries.

Lower back pain, musculoskeletal and repetitive strain injuries are some of the most common reasons for absenteeism and workers comp claims. According to a report on OSHA’s website:

Work-related musculoskeletal disorders are the most widespread occupational health hazard facing our Nation today. Nearly two million workers suffer work-related musculoskeletal disorders every year, and about 600,000 lose time from work as a result. Although the median number of lost workdays associated with these incidents is seven days, the most severe injuries can put people out of work for months and even permanently disable them. In addition, $1 of every $3 spent on workers' compensation stems from insufficient ergonomic protection. The direct costs attributable to MSDs are $15 to $20 billion per year, with total annual costs reaching $45 to $54 billion.

In today’s post, we’ll uncover the most common injuries forklift operators experience, and how operators, facility managers, and fleet managers can prevent them.

Warehouse Safety Audit: Checklist & Tips

Cal/OSHA requires every employer “to provide and maintain a safe and healthful workplace for employees .” Proof of this commitment includes periodic inspections:

...identifying existing or potential hazards in the workplace, and eliminating or controlling them. The frequency of these inspections depends on the operations involved, the magnitude of the hazards, the proficiency of employees, changes in equipment or work processes, and the history of workplace injuries and illnesses.

According to OSHA, the fatal injury rate for warehousing employees is higher than the national average for all industries. In today’s post, we’ll share our tips for conducting a warehouse safety audit - including the top hazards for warehouse workers and creating a warehouse safety checklist.

4 Major Benefits of Forklift Safety Training

Safety training is one of the best investments a facility manager can make. Incident analysis proves there is a direct (and sometimes tragic) relationship between inadequate training and costly workplace accidents.

The benefits of proactive safety training include:
- Greater productivity
- Decreased maintenance Costs
- Lower insurance premiums

Keep reading to learn four major benefits of forklift safety training. 

Protect Your Forklift With an Anti Static Ground Strap

Ever wondered why there's a strap dragging on the ground underneath some forklifts? It’s an anti-static strap, also known as a ground strap.

Static electricity can be very harmful to a forklift. This may seem strange, but think about the circuit boards and computer chips that make up a modern lift truck. One good zap and your equipment could go brain dead. Forklift operators don’t like being shocked either!

It’s especially important to get a static strap for lift trucks with non-marking tires. Keep reading to find out how to correctly ground an electric forklift, or contact us to learn more. 

Why Toyota is the Safest Forklift

At Toyota, safety comes standard. Toyota Forklifts lead the industry with innovative designs and top-of-the-line customer support.

In an independent study conducted by Peerless Research Group of individuals involved in the evaluation and purchase of material handling equipment, respondents ranked Toyota forklifts #1 for safety.

No Forklift Brand is Considered Safer Than Toyota
Toyota forklifts meet and exceed both American National Standards Institute (ANSI) and the Occupational Safety and Health Administration (OSHA) requirements. Toyota forklifts also utilize exclusive safety technology unmatched by other manufacturers.

Loading Dock Safety - 3 Essential Tips

Loading docks are a hub of activity. Forklift accidents can happen anywhere, but weather, moving trucks and other factors make loading docks one of the more hazardous areas for forklifts.

Common forklift accidents on loading docks include:

The lift truck falling off the edge of the dock
Employees being struck by a forklift
Skidding or slipping due to wet or icy conditions
Trailer separation (the truck pulls away with a forklift still inside)

3 Ways to Prevent Common Forklift Accidents

Forklift accidents represent only 1% of total industrial accidents in the U.S, but they create 10% of reported physical injuries - 10,000/year. These accidents cost companies more than $135 million dollars a year and many are avoidable.

Learn more about common forklift accident causes and three simple ways to prevent them.

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